Passivation Treatment of Stainless Steel

Sheet Metal Processing

Passivation Treatment of Stainless Steel

Introduction

Passivation treatment of stainless steel typically involves high temperature or nitric acid. This guide outlines methods for improving the passivation process.

High-Temperature Passivation

High-temperature passivation is conducted in a heat treatment furnace. The stainless steel is heated to form a passivation film. Before passivation, ensure the surface is clean to facilitate effective film formation.

Nitric Acid Passivation

Nitric acid passivation involves forming a thin passivation film without altering the surface color. Four process plans can be used, depending on the stainless steel type.

Process Plan 1: High Carbon, High Chromium Stainless Steel

  • Steel Type: High carbon (>0.4%), chromium (≥17%)
  • Solution: 66% nitric acid, 20-25% (volume), 2.5±0.5% (mass)
  • Temperature: 49-54°C
  • Time: 20 minutes

Process Plan 2: Austenitic Chromium Stainless Steel

  • Steel Type: Cr18, Cr23-25
  • Solution: 66% nitric acid, 25-45% (volume)
  • Temperature: 21-32°C
  • Time: 30 minutes

Process Plan 3: Austenitic and Chromium Stainless Steel

  • Steel Type: Chromium content (>17%), excluding high carbon, high chromium
  • Solution: 66% nitric acid, 20-25% (volume)
  • Temperature: 49-60°C
  • Time: 30 minutes

Process Plan 4: High Carbon Stainless Steel

  • Steel Type: High carbon (>0.4%), chromium (≥17%)
  • Examples: 1Cr12, 0Cr13, 0Cr13Al, 1Cr13, 1Cr17Ni2, 7Cr17, 8Cr17, 9Cr18 (Mo)
  • Solution: 66% nitric acid, 45-55% (volume)
  • Temperature: 49-54°C
  • Time: 30 minutes

Post-Passivation Process

Washing and Sealing

After passivation, wash the stainless steel with water 3-4 times and seal it with chromic acid. For ferritic and martensitic stainless steel, conduct chromic acid treatment within one hour of the final wash.

  • Chromic Acid Solution: 4-6% (mass)
  • Temperature: 60-70°C
  • Time: 30 minutes

Drying

Dry the passivated stainless steel using compressed air, hot air, or air drying.

Dehydrogenation

High-strength structural parts require dehydrogenation to prevent hydrogen embrittlement.

  • Method: 190-220°C for at least 2 hours

By following these steps, the passivation treatment of stainless steel can be significantly improved.