Passivation Treatment of Stainless Steel
Introduction
Passivation treatment of stainless steel typically involves high temperature or nitric acid. This guide outlines methods for improving the passivation process.
High-Temperature Passivation
High-temperature passivation is conducted in a heat treatment furnace. The stainless steel is heated to form a passivation film. Before passivation, ensure the surface is clean to facilitate effective film formation.
Nitric Acid Passivation
Nitric acid passivation involves forming a thin passivation film without altering the surface color. Four process plans can be used, depending on the stainless steel type.
Process Plan 1: High Carbon, High Chromium Stainless Steel
- Steel Type: High carbon (>0.4%), chromium (≥17%)
- Solution: 66% nitric acid, 20-25% (volume), 2.5±0.5% (mass)
- Temperature: 49-54°C
- Time: 20 minutes
Process Plan 2: Austenitic Chromium Stainless Steel
- Steel Type: Cr18, Cr23-25
- Solution: 66% nitric acid, 25-45% (volume)
- Temperature: 21-32°C
- Time: 30 minutes
Process Plan 3: Austenitic and Chromium Stainless Steel
- Steel Type: Chromium content (>17%), excluding high carbon, high chromium
- Solution: 66% nitric acid, 20-25% (volume)
- Temperature: 49-60°C
- Time: 30 minutes
Process Plan 4: High Carbon Stainless Steel
- Steel Type: High carbon (>0.4%), chromium (≥17%)
- Examples: 1Cr12, 0Cr13, 0Cr13Al, 1Cr13, 1Cr17Ni2, 7Cr17, 8Cr17, 9Cr18 (Mo)
- Solution: 66% nitric acid, 45-55% (volume)
- Temperature: 49-54°C
- Time: 30 minutes
Post-Passivation Process
Washing and Sealing
After passivation, wash the stainless steel with water 3-4 times and seal it with chromic acid. For ferritic and martensitic stainless steel, conduct chromic acid treatment within one hour of the final wash.
- Chromic Acid Solution: 4-6% (mass)
- Temperature: 60-70°C
- Time: 30 minutes
Drying
Dry the passivated stainless steel using compressed air, hot air, or air drying.
Dehydrogenation
High-strength structural parts require dehydrogenation to prevent hydrogen embrittlement.
- Method: 190-220°C for at least 2 hours
By following these steps, the passivation treatment of stainless steel can be significantly improved.